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Gas Application Technologies (Commercial, Industrial Use)

Regenerative Burner System
Commercial & Industrial Market Development Dept.
Commercial & Industrial Energy Business Unit

Outline

@A regenerative burner system is a new combustion system that can achieve extremely high efficiency by recovering exhaust heat from industrial furnaces. The industrial world has great expectations for this system's energy savings and ability to reduce CO2 production. Regenerative burner systems are intended for use in relatively high-temperature furnaces such as reheating furnaces, forging furnaces, heat treatment furnaces, fusing furnaces, calcination furnaces, and deodorizing equipments. Their use is quickly becoming widespread.

A batch type forging furnace with twin type regenerative burner made by Osaka Gas

System description

@We will use a twin type regenerative burner system to describe the working principles of this system. Regenerative burners are a new type of combustion system that achieves extremely efficient exhaust heat recovery by alternately (intervals of several tens of seconds) firing the two burners which contain heat storage material (regenerator) such as alumina balls. For example, when a furnace temperature is 1,200‹C, the combustion air can be preheated up to 1,000‹C and energy savings of 50% can be achieved.

  • Regenerative burner system operating principle
  • Energy saving rate

Regenerative burner made by Osaka Gas

@Osaka Gas has a complete line of various types and capacities of regenerative burner systems.

Features

  • Energy savings
    The use of a regenerative burner system will allow you to achieve energy savings of 35% to 50%.
  • CO2 reduction
    Since the adoption of a regenerative burner system results in a significant decrease in fuel consumed, the amount of CO2 exhausted is also drastically reduced.
  • Uniform distribution of temperature in the furnace
    By using high-temperature preheated air for high luminous flame combustion, and by mixing the atmosphere in the furnace due to switched combustion, a uniform furnace temperature distribution can be obtained.
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