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Gas Application Technologies (Commercial, Industrial Use)

Development of a Supplemental Firing Burner for Gas Turbines
Commercial & Industrial Market Development Dept.
Commercial & Industrial Energy Business Unit

Outline

The supplemental firing burner is capable of achieving combustion using only the exhaust gas of a gas turbine. It can be installed directly on the wind box of a steam boiler. This burner allows construction of high-efficiency gas turbine cogeneration systems for factories that use large amounts of steam. High-efficiency repowering systems can be also constructed by converting steam boilers for steam turbines to waste heat boilers assisted by the supplemental firing burner.

Example of a repowering system using a supplemental firing burner
Example of a repowering system using a supplemental firing burner

Features of the Exhaust Recombustion Burner

  • Uses the exhaust gas (O2 = 14 wet%, 500°C) of the gas turbine, in place of air, for combustion, thus improving the boiler's efficiency (98%).
  • Can be installed on newly installed boilers and used to retrofit existing boilers.
  • Allows lower residual oxygen density (3% or lower) in boiler exhaust gas than ordinary duct-burner-type supplementary burners (residual oxygen limit: 8%) for increased steam supply.
  • Air blower enables independent boiler operation with the gas turbine in non-operation.

Future Topics

  • Increasing the burner capacity (development of burner with 20 MW capacity for 100 ton/h boilers)
  • Developing a co-firing burner that uses steel converter gas (heating value: 7.6 MJ/m3N).
  • Developing a co-firing burner that uses waste oil.
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