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Technological Development

Examples of Recent R&D

Gas Transmission and Supply Technologies

ECOPURGE
Pipeline & Facilities Engineering Dept.
Pipeline Business Unit

Objective

The conventional way of lowering the pressure in a medium-pressure holder, in cases where it is not practicable to simply allow the pressure to be reduced through gas consumption in the service district, is to burn the gas. In order to avoid burning gas to reduce pressure in the holder, we have developed a compressor-mounted vehicle called "ECOPURGE".

Features

  • The vehicle size and weight are such that an operator can drive the vehicle even with no specialized training or qualification such as a license to drive heavy-duty vehicles.
  • High-capacity processing (1000 Nm3/h on average)
  • Low noise design (72 dB at a location 7 m away on the equipment side)
  • Incorporation of an interactive operation panel (Operating procedures and conditions displayed by LCD)

Principle of pressure reduction

ECOPURGE draws gas from the target of pressure reduction (spherical holder), compresses it in a compressor, and discharges it into an adjacent medium-pressure pipeline to achieve pressure reduction. For this purpose, a gas engine-powered compressor package is mounted on the vehicle.

Specifications

Application Pressure reduction and pressure increase (gas fillng) for medium-pressure holders
Compressor specifications
Drive system Gas engine
Processing capacity
(flow rate)*1
1000Nm3/h on average
Noise level 72dB(at a location 7m away on the equipment side;
low-noise construction machinery (compressor)*2)level
Suction pressure 0.7MPa`1kPa
Discharge pressure 0.7MPa max
Primary safety device Emergency stop in response to the actuation of a gas leakage detector, abnormal high ressure, abnormal low pressure, etc.
Vehicle specifications
Vehicle size Semi-long vehicle
(5.3m overall length '2.15m overall width ' 3,2m overall height)
Gross weight 7880Kg

*1)Average flow rate in reducing from 0.65 MPa to 2.3 kPa
  Processing capacity (Nm3/h) = Total amount of gas processed (Nm3) = Time required (h)

*2)The standards for low-noise machinery set forth by the Ministry of Land, Infrastructure and Transport.

Introduction

Eco-Purge was introduced in June 2004.

Distributor

Osaka Gas Engineering Co., Ltd.

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